第一步:设计雕塑造型
The first step: the design of sculpture
首先就是对于雕塑的整体的构想而设计出图纸,然后再依照此图案的样子铸造出此铸铜雕塑。
The first is to design the drawings for the overall conception of the sculpture, and then cast the cast copper sculpture in accordance with the pattern.
第二步:制作泥稿
The second step: making mud manuscripts
然后就是对设计出来的图案用泥稿做出个大致的模型出来,方便我们定型,如果有什么不好的地方我们可以在泥塑上改动。
Then we will make a rough model for the designed patterns with clay manuscript, which is convenient for us to set the shape. If there are any bad things, we can make alterations on clay sculpture.
第三步:模具翻制
Third step: Die turning
模具有两种:一种要是不太复杂的就用石膏翻制。另一种是复杂的就用硅胶翻制。
There are two kinds of moulds: a plaster cast if it is not too complicated. The other is a complex one that is made of silica gel.
第四步:蜡型灌制
The fourth step: wax casting
把融化好的石蜡灌到已经制作好的石膏模具或硅胶模具里,等石蜡冷却后就成了蜡型了。 第五步:制壳 制壳和模具翻制一样分为两种:一种是小件或着复杂的我们应该选用精密铸造,所谓精密制作就是用精致石英砂一层一层吧制作好的蜡型包起来、然后再用高温把壳里面的石蜡烧净。另一种就是树脂砂箱制作,砂箱制作一般适用于简单的,平面浮雕,大铜钱,铜佛像的背面,等没有多大工艺的光面。
The melted paraffin is poured into the made plaster mold or silica gel mold, and the wax is made to wax after the wax is cooled. The fifth step: shell shell and mold system, divided into two types: one is small or complex we should use precision casting, precision production is made of fine quartz sand layer, wax type good package, then the temperature inside the shell of wax burning net. The other is resin sand box making. Sand box production is generally suitable for simple plane relief, big copper coins, copper Buddha's back and so on.
第六步:铸造
Sixth step: Casting
高温把铜化成铜水灌注到做好的壳或砂箱里面。
The high temperature copper to copper water is poured into the shell or sand box to do.
第七步:打磨
The seventh step: grinding
清冒口打磨。
Clear the riser and grind.
第八步:拼接铸铜雕塑
Eighth step: cast copper sculptures
把已经打磨好的铜雕拼在一起,成为一个完整的整体。这一步做完基本就能看出我们的铸铜雕塑大致样子了。
To have good polished bronze together as a complete whole. This step is basically to see that our copper sculptures are roughly the same.
第九步:清理焊口
Ninth step: cleaning weld
把我们拼接好的铜雕焊接的部位都处理成跟我们的泥稿一摸一样。
We put together the welding parts are processed into bronze like our mud draft.